August 21, 2012 Volume 08 Issue 31

Motion Control News & Products

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Overhung load adaptors provide load support and contamination protection

Overhung load adaptors (OHLA) provide both overhung radial and axial load support to protect electrified mobile equipment motors from heavy application loads, extending the lifetime of the motor and alleviating the cost of downtime both from maintenance costs and loss of production. They seal out dirt, grime, and other contaminants too. Zero-Max OHLAs are available in an extensive offering of standard models (including Extra-Duty options) for typical applications or customized designs.
Learn more.


Why choose electric for linear actuators?

Tolomatic has been delivering a new type of linear motion technology that is giving hydraulics a run for its money. Learn the benefits of electric linear motion systems, the iceberg principle showing total cost of ownership, critical parameters of sizing, and conversion tips.
Get this informative e-book. (No registration required)


New AC hypoid inverter-duty gearmotors

Bodine Electric Company introduces 12 new AC inverter-duty hypoid hollow shaft gearmotors. These type 42R-25H2 and 42R-30H3 drives combine an all-new AC inverter-duty, 230/460-VAC motor with two hypoid gearheads. When used with an AC inverter (VFD) control, these units deliver maintenance-free and reliable high-torque output. They are ideal for conveyors, gates, packaging, and other industrial automation equipment that demands both high torque and low power consumption from the driving gearmotor.
Learn more.


Next-gen warehouse automation: Siemens, Universal Robots, and Zivid partner up

Universal Robots, Siemens, and Zivid have created a new solution combining UR's cobot arms with Siemens' SIMATIC Robot Pick AI software and Zivid's 3D sensors to create a deep-learning picking solution for warehouse automation and intra-logistics fulfillment. It works regardless of object shape, size, opacity, or transparency and is a significant leap in solving the complex challenges faced by the logistics and e-commerce sectors.
Read the full article.


Innovative DuoDrive gear and motor unit is UL/CSA certified

The DuoDrive integrated gear unit and motor from NORD DRIVE-SYSTEMS is a compact, high-efficiency solution engineered for users in the fields of intralogistics, pharmaceutical, and the food and beverage industries. This drive combines a IE5+ synchronous motor and single-stage helical gear unit into one compact housing with a smooth, easy-to-clean surface. It has a system efficiency up to 92% and is available in two case sizes with a power range of 0.5 to 4.0 hp.
Learn more.


BLDC flat motor with high output torque and speed reduction

Portescap's 60ECF brushless DC slotted flat motor is the newest frame size to join its flat motor portfolio. This 60-mm BLDC motor features a 38.2-mm body length and an outer-rotor slotted configuration with an open-body design, allowing it to deliver improved heat management in a compact package. Combined with Portescap gearheads, it delivers extremely high output torque and speed reduction. Available in both sensored and sensorless options. A great choice for applications such as electric grippers and exoskeletons, eVTOLs, and surgical robots.
Learn more and view all the specs.


Application story: Complete gearbox and coupling assembly for actuator system

Learn how GAM engineers not only sized and selected the appropriate gear reducers and couplings required to drive two ball screws in unison using a single motor, but how they also designed the mounting adapters necessary to complete the system. One-stop shopping eliminated unnecessary components and resulted in a 15% reduction in system cost.
Read this informative GAM blog.


Next-gen motor for pump and fan applications

The next evolution of the award-winning Aircore EC motor from Infinitum is a high-efficiency system designed to power commercial and industrial applications such as HVAC fans, pumps, and data centers with less energy consumption, reduced emissions, and reduced waste. It features an integrated variable frequency drive and delivers upward of 93% system efficiency, as well as class-leading power and torque density in a low-footprint package that is 20% lighter than the previous version. Four sizes available.
Learn more.


Telescoping linear actuators for space-constrained applications

Rollon's new TLS telescoping linear actuators enable long stroke lengths with minimal closed lengths, which is especially good for applications with minimal vertical clearance. These actuators integrate seamlessly into multi-axis systems and are available in two- or three-stage versions. Equipped with a built-in automated lubrication system, the TLS Series features a synchronized drive system, requiring only a single motor to achieve motion. Four sizes (100, 230, 280, and 360) with up to 3,000-mm stroke length.
Learn more.


Competitively priced long-stroke parallel gripper

The DHPL from Festo is a new generation of pneumatic long-stroke grippers that offers a host of advantages for high-load and high-torque applications. It is interchangeable with competitive long-stroke grippers and provides the added benefits of lighter weight, higher precision, and no maintenance. It is ideal for gripping larger items, including stacking boxes, gripping shaped parts, and keeping bags open. It has high repetition accuracy due to three rugged guide rods and a rack-and-pinion design.
Learn more.


Extend your range of motion: Controllers for mini motors

FAULHABER has added another extremely compact Motion Controller without housing to its product range. The new MC3603 controller is ideal for integration in equipment manufacturing and medical tech applications. With 36 V and 3 A (peak current 9 A), it covers the power range up to 100 W and is suitable for DC motors with encoder, brushless drives, or linear motors.
Learn more.


When is a frameless brushless DC motor the right choice?

Frameless BLDC motors fit easily into small, compact machines that require high precision, high torque, and high efficiency, such as robotic applications where a mix of low weight and inertia is critical. Learn from the experts at SDP/SI how these motors can replace heavier, less efficient hydraulic components by decreasing operating and maintenance costs. These motors are also more environmentally friendly than others.
View the video.


Tiny and smart: Step motor with closed-loop control

Nanotec's new PD1-C step motor features an integrated controller and absolute encoder with closed-loop control. With a flange size of merely 28 mm (NEMA 11), this compact motor reaches a max holding torque of 18 Ncm and a peak current of 3 A. Three motor versions are available: IP20 protection, IP65 protection, and a motor with open housing that can be modified with custom connectors. Ideal for applications with space constraints, effectively reducing both wiring complexity and installation costs.
Learn more.


Closed loop steppers drive new motion control applications

According to the motion experts at Performance Motion Devices, when it comes to step motors, the drive technique called closed loop stepper is making everything old new again and driving a burst of interest in the use of two-phase step motors. It's "winning back machine designers who may have relegated step motors to the category of low cost but low performance."
Read this informative Performance Motion Devices article.


Intelligent compact drives with extended fieldbus options

The intelligent PD6 compact drives from Nanotec are now available with Profinet and EtherNet/IP. They combine motor, controller, and encoder in a space-saving package. With its 80-mm flange and a rated power of 942 W, the PD6-EB is the most powerful brushless DC motor of this product family. The stepper motor version has an 86-mm flange (NEMA 34) and a holding torque up to 10 Nm. Features include acceleration feed forward and jerk-limited ramps. Reduced installation time and wiring make the PD6 series a highly profitable choice for machine tools, packaging machines, or conveyor belts.
Learn more.


Tiny Mitsubishi electric car finishes 8th overall, second in EV class in 2012 Pikes Peak International Hill Climb debut

Mitsubishi Motors North America (MMNA) saw its 2012 Pikes Peak International Hill Climb (PPIHC) electric vehicle racing team achieve an impressive debut this August on the difficult 12.42-mile long, 156-corner mountainside race course in Colorado Springs, CO. The Mitsubishi i-MiEV Evolution recorded a second-place finish in the electric vehicle class with its lap time of 10 min, 30.850 sec. Additionally, the lap time was good enough to finish in 8th place overall from the 170 vehicles entered (132 vehicles recording a lap time/crossing the finish line) in this year's Pikes Peak event.

The Mitsubishi i-MiEV Evolution on the Pikes Peak 2012 course. [Image: Mitsubishi Motors North America]

 

 

Driven by Mitsubishi factory test driver and two-time Dakar Rally winner Hiroshi Masuoka, the Mitsubishi i-MiEV Evolution is a purpose-built racing prototype that was designed specifically for the very challenging Pikes Peak race course. Featuring radically sculpted carbon-fiber bodywork, a tube-frame chassis, an advanced form of Mitsubishi All-Wheel Control (AWC) all-wheel drive, and a unique tri-motor configuration, the Mitsubishi i-MiEV Evolution makes use of numerous key components sourced directly from the 100% electric-powered 2012 Mitsubishi i-MiEV production car, including the electric motor(s), lithium-ion batteries, and MCU.

Spectators and participants alike were all affected by a 37-day delay to this year's event, due to the Waldo Canyon fire in Colorado.

Once the event got underway with practice runs August 12, the Mitsubishi team was challenged early on when the i-MiEV Evolution race car received extensive front-end damage in its first practice session when driver and team principal Hiroshi Masuoka slightly misjudged his braking point for one of the numerous, tight hairpin turns and went off course. The team worked feverishly to repair the damage to both the bodywork and the steering rack, resulting in no further track time for Pikes Peak rookie Masuoka in the practice sessions held on Days 2 and 3. Thanks to the team's hard work, repairs were successful, and Masuoka was back on track in the i-MiEV Evolution for race day.

"Although we missed out on capturing the top spot by finishing 2nd in the electric division, I'm satisfied that we were able to compete in the challenging driving conditions of this Pikes Peak course using motors and batteries from the production i-MiEV," said Masuoka.

The second Mitsubishi entry, a production 2012 Mitsubishi i-MiEV driven by professional SCORE International off-road racer Beccy Gordon, finished 6th in the electric vehicle class with a time of 15 min, 10.557 sec. The 2012 Mitsubishi i-MiEV (fitted with safety equipment and modified front and rear bumpers) was the only street-legal 100% electric-powered production car to be entered in the electric vehicle class this year.

"The Mitsubishi i-MiEV was awesome. It produced a lot more power - especially torque - than I had expected," said Gordon. "The handling was also very good because so much of the car's weight - the electric motor and lithium-ion batteries - sit so low in the chassis. This allowed me to carry much more speed into the corners than I expected, and the torque from the electric motor helps to propel the car out of the corners. The car is really peppy.

"Considering my car was 100% stock, I can definitely see all-electric cars succeeding in motorsports."

A total of 11 new records were set this year by racers from 14 countries, including the fastest time ever (9:46.164) up the course by 18-time Pikes Peak racer Rhys Millen in a specially prepared Hyundai Genesis Coupe.

The 2012 Mitsubishi i-MiEV is the first of several new, advanced, alternative-fuel production vehicles that the Japanese auto manufacturer plans on bringing to the North American market in the next few years.

Source: Mitsubishi Motors North America

Published August 2012

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